The roth showroom

Mold for electrical door lock carrier

Cavitation

Clamp force

Material

Technology

Gating

1+1-cav

500 t

ABS PC

1K High-precision tool

Hot runner; direct with 3x valve gate per nest

 

To be on the safe side

  • Very complex high-precision mold
  • Warpage sensitive piece requires 100% dimensional accuracy
  • Delivered fully process ready
  • High-precise alignment of material and metal inserts within the tool

109-Mold-for-electrical-door-lock-carrier

Double shot grab handle mold

Cavitation

Clamp force

Material

Technology

Finishing

1+1/1+1-cav

420 t

PP-GF / TPE

Indexing mold

Grained

 

More efficiency, more savings

  • Process optimization due to production time reduction
  • Saving of one assembly stage
  • Faster fabrication of targeted quantities
  • Cost efficient process design
  • Enhanced usability

110-Double-shot-grab-handle-mold

Mold for sensor leadframe

Cavitation

Clamp force

Material

Technology

Gating

2-cav

300 t

High temperature polymer

Insert technique

Hot runner; direct with 5x valve gate per nest

 

Most demanding material: challenge accepted!

  • High-precision tool
  • Fully automized inline production
  • Tremendous processing challenges due to high temperature plastics
  • Modular change system for diverse component variation

111-Mold-for-sensor-leadframe

Mold for in-molded cable

Cavitation

Clamp force

Material

Technology

Gating

4-cav

50 t

TPU

In-molded crimp connectors

Valve gate & cold runner

 

Evolve your inline production

  • Fully automized inline production
  • Modular changing system for different coding variants
  • Sophisticated cable fixation within the tool
  • Maximum variation of components combined with a outstanding and precise dimensional accuracy

112-Mold-for-in-molded-cable

Suds container front cover (white goods)

Cavitation

Clamp force

Material

Technology

Part weight

1-cav

800 t

PP-GF

Collapsible core

2.200 g

 

Unique balance within high precision

  • Development tool (Simultaneous Engineering)
  • Optimized cooling concept for shorter cycle times
  • Tool designed for twin operation
  • Special requirements towards temperature resistance and combustibility

113-Suds-container-front-cover

Suds container rear cover (white goods)

Cavitation

Clamp force

Material

Technology

Part weight

1-cav

800 t

PP-GF

In-molded cast-bearing housing

3.200 g

 

Unique balance within high precision

  • Development tool (Simultaneous Engineering)
  • Modular change system for diverse component variation
  • Optimized cooling concept for shorter cycle times
  • High-precise alignment of material and metal inserts within the tool

114-Suds-container-rear-cover

Mold for protection case of a handheld device

Cavitation

Clamp force

Material

Gating

Technology

1/1/1-cav

420 t

PC / TPE / TPE

Hot runner direct gating

Indexing mold

 

Safety first

  • Fully automized 3K production
  • 3rd component special shock absorbing material; specialized TPE development
  • Demolding with collapsible core
  • Solid tool structure to minimize core mismatching
  • Easier handling for the user

115-Mold-for-protection-case-of-a-handheld-device

 

Do you already know our tryout center for sampling?

Have a look inside here as well:

 

In-house tryout center
  • Sampling and optimisation of tools for reusable packaging and logistics containers
  • 4 fully hydraulic CX- or MX-series machines by KraussMaffei
  • Clamping force range 110 to 1,300 tonnes
  • Multicomponent equipment on all machines up to 3K
  • KUKA 6-axis robots on all machines for fully automatic part removal
  • Optional: storing positions for up to 3 optionally inclusive automation at our in-house tryout center

Tryout Center for thin-wall

  • Specifically for applications in the thin-wall and in-mold-labelling sector
  • 2 high-speed machines: Netstal EVOS 3500 and EVOS 5500 (350- and 550-tonne clamping force)
  • In-house development by roth: modular IML automation
  • Highlight: sampling including labelling in cycle time close to series production
  • Multicomponent equipment on both machines for 2K applications
  • Sampling of stack molds
  • Preparation of ICM (injection compression molding)

MACHINERY OF OUR IN-HOUSE TRYOUT CENTER

Netstal EVOS 3500-2000 (2K)

  • maximum clamping force 350 t
  • unit 2000 hybrid
  • 6-axis-industrial robot ABB IRB 6700-205/2,80
  • clamping surface 730 mm x 1150 mm
  • interface bolt-on for 2nd component (vertical)
  • setup for single face and stack molds

Netstal EVOS 5500-2900 (2K)

  • maximum clamping force 550 t
  • unit 2900 hybrid
  • 6-axis-industrial robot ABB IRB 6700-205/2,80
  • clamping surface 1020 mm x 1350 mm
  • interface bolt-on for 2nd component (vertical)
  • setup for single face and stack molds

KraussMaffei KM 110 380-180 CXZ (3K)

  • maximum clamping force 110 t
  • main injection unit SP 380
  • second injection unit SP 180 (piggyback)
  • interface bolt-on for 3rd component (vertical)
  • clamping surface 745 mm x 770 mm
  • index drive
  • rotating plate
  • 6-axis-industrial robot ABB

KraussMaffei KM 250 1000-380 CXZ (3K)

  • maximum clamping force 250 t
  • main injection unit SP 1000
  • second injection unit SP 380 (piggyback)
  • interface bolt-on for 3rd component (vertical)
  • clamping surface 955 mm x 1050 mm
  • index drive
  • rotating plate
  • 6-axis-industrial robot KUKA

KraussMaffei KM 500 3000-750 (3K)

  • maximum clamping force 500 t
  • main injection unit SP 3000
  • second injection unit SP 750 (piggyback)
  • interface bolt-on for 3rd component (vertical)
  • clamping surface 1270 mm x 1200 mm
  • index drive
  • 6-axis-industrial robot KUKA

KraussMaffei KM 1300 6100-750 MXZ (3K)

  • maximum clamping force 1300 t
  • main injection unit SP 6100
  • second injection unit SP 750 (piggyback)
  • interface bolt-on for 3rd component (vertical)
  • clamping surface 2210 mm x 1910 mm
  • index drive
  • rotating plate
  • 6-axis-industrial robot KUKA

vertical unit bolt-on 55 C
vertical unit bolt-on 380 CX


We are guided by our mission to deliver turnkey mold and tool solutions to start series production immediately with; to avoid non-production and idle times. Therefore, we are also capable to store in your machine at our tryout center.

A machinery list of the roth Tryout Center can be easily downloaded in our download section.