A one-stop service provider
SERVICES IN ADVANCE OF MOULD AND TOOL MANUFACTURE
- Mould flow analyses incl. cooling and warpage calculations, shrinkage analysis and cycle time determination
- Advice about new product developments
- Product design support for applications using IMD or IML technology
- Optimisation of the use of plastics - rapid prototyping
- Development of prototype tools
- Plant and process consultation incl. advice on the injection moulding process
SERVICES DURING MOULD AND TOOL MANUFACTURE
- Our manufacturing output relies on our highly-qualified and well-motivated personnel. Other important factors are our state-of-the-art manufacturing technology and our sophisticated production sequences. Our continuous CAD / CAM link guarantees the highest level of accuracy and 100% reproducibility of all tool components. We make the most of our production capacity by operating a multi-shift system (24/7) so that we can offer our customers the shortest possible delivery and response times. Our milling, erosion, grinding and assembly divisions work independently of one another and are responsible for their own output, maintaining the highest standards in terms of deadlines and quality.
- Equipped with an above-average level of erosion technology: wire or cavity erosion of very small parts up to and including the machining of large mould cores with the highest level of dimensional accuracy; short throughput times are achieved by using fully-automated pallet changing systems and electrode changers.
- Transparent information about every aspect of the process from your personal project manager
- Ultra-modern fully-automated machinery, use of the latest technology and highly-qualified and well-motivated personnel
- Continuous CAD/CAM link guarantees the highest level of accuracy and 100% reproducibility of all mould and tool components.
- Outstanding grinding technology: flat and profile grinding, jig grinding (2D and 3D) as well as internal and external cylindrical grinding with a machining accuracy of 1μm, enabling all components and individual parts to be exchanged and thus ensuring an extended life span
- Online photoelectronic tool calibration with automatic adjustment of the tool
- 24/7 shift system, allowing for very short response times
- Product calibration and complete test reports
- The latest measuring techniques in a climate-controlled environment, in some cases using an optical video microscope
- Preparation of measurement recordings
- Testing of individual parts in accordance with the customer’s own specifications and internal acceptance guidelines
- Certified to DIN EN ISO 9001: 2015
SERVICES DURING AND AFTER PROVISION OF THE MOULD AND TOOLING SOLUTION
- mold testing & process validation centre for design qualification and small batch production
- Commissioning of your injection moulding machinery at our mold testing & process validation centre
- Development and commissioning of our tooling solutions; commissioning at your plant regardless of location
- Support during production start-ups and ramp-ups
- Intensive training for staff on site or at our facility
- Provision of an accompanying folder including technical documentation and CE certification
- Tool and process support during production
- On-site emergency service, just in case something does go wrong
- Provision of spare parts and their installation
- Tool maintenance; maintenance instructions on site
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