Holistic Service

Services prior the mold or tooling production

Mold-flow analysis incl. cooling and warpage simulation, shrinkage analysis & cycle time determination
Consultancy in the development of product innovations
Support in product design especially in regards to IML-Technology
Material optimization - rapid prototyping
Development of prototype tools
Plant- & process consulting incl. injection molding process consultancy

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Services while the mold and tooling production

Comprehensive and transparent information throughout your personal project manager
Cutting edge fully automated machinery as well as processing with state-of-the-art technologies and highly qualified and motivated personnel
Continuous CAD/CAM linkage ensures highest accuracy and a 100% repeatability of all mold and tool components
Outstanding grinding technology: flat and profile grinding, 2D and 3D jig grinding as well as internal & external cylindrical grinding with an accuracy of 1μm to support a plug & play interchangeability of components and spare parts at its best
An above-average machinery of eroding technology: wire or sink erosion of very small parts up to processing of large mold cores with extreme dimensional precision; shorter process times are achieved throughout the deployment of fully automated pallet changeover systems and electrode changers
Fully automated 5-axis HSC milling line: 150-tool changers & a shuttle table system with parametric fixtures enables minimum lead times
Photo-electronical online tool measurement with automized tool compensation
24/7 multi shift system to ensure extremely short reaction times
Article measuring and complete test reports
Latest measurement methods under the air-conditioned terms e.g. equipped with optical video microscopy
Measurement recording
Single part quality checks based on customer-specific specification sheet as well as internal inspection guidelines
DIN EN ISO 9001: 2015 certified

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Services while and after the supply of the mold or tooling solution

Installation and start-up of our mold and tool solutions; global commissioning with your plants
Mentoring of production starts and ramp-ups
In-house try-out center for mold and tool qualification as well as small-batch production
Commissioning of your injection molding machine in our try-out center
Intensive onsite coaching of the personnel or at our facility
Supply of a tooling kit including technical documentation and CE-certification
In-process tool and system support
On-site emergency support in case of production shutdown
Spare part supply and installation
Maintenance of molds and tools; on-site maintenance instructions