Holistic Service
Services prior the mold or tooling production
- Mold-flow analysis incl. cooling and warpage simulation, shrinkage analysis & cycle time determination
- Consultancy in the development of product innovations
- Support in product design especially in regards to IML-Technology
- Material optimization - rapid prototyping
- Development of prototype tools
- Plant- & process consulting incl. injection molding process consultancy
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Services while the mold and tooling production
- Comprehensive and transparent information throughout your personal project manager
- Cutting edge fully automated machinery as well as processing with state-of-the-art technologies and highly qualified and motivated personnel
- Continuous CAD/CAM linkage ensures highest accuracy and a 100% repeatability of all mold and tool components
- Outstanding grinding technology: flat and profile grinding, 2D and 3D jig grinding as well as internal & external cylindrical grinding with an accuracy of 1μm to support a plug & play interchangeability of components and spare parts at its best
- An above-average machinery of eroding technology: wire or sink erosion of very small parts up to processing of large mold cores with extreme dimensional precision; shorter process times are achieved throughout the deployment of fully automated pallet changeover systems and electrode changers
- Fully automated 5-axis HSC milling line: 150-tool changers & a shuttle table system with parametric fixtures enables minimum lead times
- Photo-electronical online tool measurement with automized tool compensation
- 24/7 multi shift system to ensure extremely short reaction times
- Article measuring and complete test reports
- Latest measurement methods under the air-conditioned terms e.g. equipped with optical video microscopy
- Measurement recording
- Single part quality checks based on customer-specific specification sheet as well as internal inspection guidelines
- DIN EN ISO 9001: 2015 certified
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Services while and after the supply of the mold or tooling solution
- Installation and start-up of our mold and tool solutions; global commissioning with your plants
- Mentoring of production starts and ramp-ups
- In-house try-out center for mold and tool qualification as well as small-batch production
- Commissioning of your injection molding machine in our try-out center
- Intensive onsite coaching of the personnel or at our facility
- Supply of a tooling kit including technical documentation and CE-certification
- In-process tool and system support
- On-site emergency support in case of production shutdown
- Spare part supply and installation
- Maintenance of molds and tools; on-site maintenance instructions
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